PSI and RPM relation to sleeve failure
I have wanted to post this discussion we had on another board for a while now. I know John/Vapor, 99B16Si/Dave as well as myself and others have posted about this in various threads but still some people see no relation. Enjoy.
liveforphysics
You guys frequently make reference to 'safe psi' on XXX sleeve. Get a clue guys, there is no relationship between these things. Peak cylinder pressure can be higher on a NA than on an engine with 30psi. Also, peak cylinder pressure is not even as much of a factor as the rod angularity at the point this pressure occurs. If your RS was something like a b16b with a moved up wrist pin and longer rod, your sleeve loading at 30psi might be something like a stock LS engine with the timing adjusted slightly.
Think about this guys, rod angle, crank angle that peak cylinder pressure occurs(directly related to compression and spark timing), chamber shape and quench (greatly effect burn rate). These things have effects on sleeve loading so great that they can make a low comp NA be more likely to break its sleeves than a high comp high boost engine.
This has just been a little pet-peeve I have been seeing frequently on this site.
You guys frequently make reference to 'safe psi' on XXX sleeve. Get a clue guys, there is no relationship between these things. Peak cylinder pressure can be higher on a NA than on an engine with 30psi. Also, peak cylinder pressure is not even as much of a factor as the rod angularity at the point this pressure occurs. If your RS was something like a b16b with a moved up wrist pin and longer rod, your sleeve loading at 30psi might be something like a stock LS engine with the timing adjusted slightly.
Think about this guys, rod angle, crank angle that peak cylinder pressure occurs(directly related to compression and spark timing), chamber shape and quench (greatly effect burn rate). These things have effects on sleeve loading so great that they can make a low comp NA be more likely to break its sleeves than a high comp high boost engine.
This has just been a little pet-peeve I have been seeing frequently on this site.
liveforphysics
overblown- i will try to interpret what BH intended to say. Due to great temp differences inhearent in turbos of different flow capicities for a given PSI, the O2 density available to react with fuel and create cylinder pressure will also be radically different.
overblown- i will try to interpret what BH intended to say. Due to great temp differences inhearent in turbos of different flow capicities for a given PSI, the O2 density available to react with fuel and create cylinder pressure will also be radically different.
boosted hybrid
I'll take a quick stab at this:
Here is a ghetto picture to help you understand:

As you can see from the picture, the r/s ratio is the rato of the rod to the stroke of the engine. The "long rod" is merely the rod length in comparision to the stroke of the engine. The b16a rod is physically shorter by 3mm than the b18a/b18b/b20b rods, but in comparision to the stroke of the engines its a long rod. You can see the angle is much less with the shorter rod, this gives the rod in motion up and down the bore a faster speed than the greater angle of the b16a engine. It comes down to a dynamical analysis of the piston, but with the angle of the b16a engine the piston dwells at top dead center longer thus slowing the overall speed of the piston down in comparision to the b18a/b18b/b20a engines.
On another note, by the picture I have drawn you can see why the higher r/s ratio places less stress on the sidewall of the cylinder wall. With the increased angle of the b16a engine, there is more force in the y-direction (up) and less force in the x-direction (cylinder wall).
If you change the location of the wrist pin journal you can actually increase or decrease the r/s ratio depending on which direction you move the wrist pin location.
Now in relation to ignition timing. The longer rod engine has the piston dwell at TDC longer than a shorter rod engine. The longer duration allows for less timing to be used to ignition the fuel mixture (igniting the mixture closer to TDC) and therefore less overall cylinder pressure from doing so. The goal is to have peak cylinder pressure meet the piston when traveling about 15-20 degrees ATDC (after top dead center). By being able to not run as much ignition timing, and having less cylinder pressure the tendency for knock to occur is much less. With the longer dwell time for the longer rod engine at TDC, you also get a longer burn rate available burn rate which translates into being able to use less octane fuel to sustain knock.
I'll take a quick stab at this:
Here is a ghetto picture to help you understand:

As you can see from the picture, the r/s ratio is the rato of the rod to the stroke of the engine. The "long rod" is merely the rod length in comparision to the stroke of the engine. The b16a rod is physically shorter by 3mm than the b18a/b18b/b20b rods, but in comparision to the stroke of the engines its a long rod. You can see the angle is much less with the shorter rod, this gives the rod in motion up and down the bore a faster speed than the greater angle of the b16a engine. It comes down to a dynamical analysis of the piston, but with the angle of the b16a engine the piston dwells at top dead center longer thus slowing the overall speed of the piston down in comparision to the b18a/b18b/b20a engines.
On another note, by the picture I have drawn you can see why the higher r/s ratio places less stress on the sidewall of the cylinder wall. With the increased angle of the b16a engine, there is more force in the y-direction (up) and less force in the x-direction (cylinder wall).
If you change the location of the wrist pin journal you can actually increase or decrease the r/s ratio depending on which direction you move the wrist pin location.
Now in relation to ignition timing. The longer rod engine has the piston dwell at TDC longer than a shorter rod engine. The longer duration allows for less timing to be used to ignition the fuel mixture (igniting the mixture closer to TDC) and therefore less overall cylinder pressure from doing so. The goal is to have peak cylinder pressure meet the piston when traveling about 15-20 degrees ATDC (after top dead center). By being able to not run as much ignition timing, and having less cylinder pressure the tendency for knock to occur is much less. With the longer dwell time for the longer rod engine at TDC, you also get a longer burn rate available burn rate which translates into being able to use less octane fuel to sustain knock.
liveforphysics
as the R/S get numerically higher, the graph of piston height VS time becomes a perfect sin wave. As the number gets smaller, imagine the corners of that hill on top getting shaved off and pasted to the sides of the hill on the bottom. This is how the BDC dwell gets fatter, and the TDC dwell gets skinnier. Visualize it. Now, visualize that you have a smaller window of time to change direction of the piston when its a TDC. TDC right after fireing the exaust pulse making a low pressure area on top of the piston is also the point of peak rod stress.
The angularity thing, look at Jeffs diagrams. Now imagine putting a weight on top of each piston. The closer the rod is to vertical, the smaller portion of the weight is directed towards the walls. Now, someone said somethign about pressure being equal in there. Yes, gas pressure is essentially equal in there. But that equal gas pressure gets multiplied by the surface area of the piston, then the pressure of all the gas on the piston is split between pushing down on the crank and pushing out of the sleeve. The gas pressure alone has essentially zero effect on the sleeves. Stock sleeves could handle 10times the pressure we can ever make them see, even with tripple digit boost builds and nitro. Its always the piston pushing into the side of them that causes the failier.
as the R/S get numerically higher, the graph of piston height VS time becomes a perfect sin wave. As the number gets smaller, imagine the corners of that hill on top getting shaved off and pasted to the sides of the hill on the bottom. This is how the BDC dwell gets fatter, and the TDC dwell gets skinnier. Visualize it. Now, visualize that you have a smaller window of time to change direction of the piston when its a TDC. TDC right after fireing the exaust pulse making a low pressure area on top of the piston is also the point of peak rod stress.
The angularity thing, look at Jeffs diagrams. Now imagine putting a weight on top of each piston. The closer the rod is to vertical, the smaller portion of the weight is directed towards the walls. Now, someone said somethign about pressure being equal in there. Yes, gas pressure is essentially equal in there. But that equal gas pressure gets multiplied by the surface area of the piston, then the pressure of all the gas on the piston is split between pushing down on the crank and pushing out of the sleeve. The gas pressure alone has essentially zero effect on the sleeves. Stock sleeves could handle 10times the pressure we can ever make them see, even with tripple digit boost builds and nitro. Its always the piston pushing into the side of them that causes the failier.
__________________
- Induction Performance
* IP E-Mail
* IP Face Book
* IP Web-Site
* RIP Kevin/Slo_Si RIP & Pablo/Fathead
- Induction Performance
* IP E-Mail
* IP Face Book
* IP Web-Site
* RIP Kevin/Slo_Si RIP & Pablo/Fathead
Last edited by Alpha; Dec 18, 2004 at 09:58 AM.
Interesting information. Great reading material none the less!
-Mike
-Mike
__________________


http://www.myspace.com/jdmmike02
2000 Ford Expedition Eddie Bauer
2004 Kawasaki ZX6R - SOLD


http://www.myspace.com/jdmmike02
2000 Ford Expedition Eddie Bauer
2004 Kawasaki ZX6R - SOLD
The gas pressure alone has essentially zero effect on the sleeves. Stock sleeves could handle 10times the pressure we can ever make them see, even with tripple digit boost builds and nitro. Its always the piston pushing into the side of them that causes the failier.
anyways are u saying a b16 short block would be better to boost on for long periods of time because less force is exerted on the piston walls
anyways are u saying a b16 short block would be better to boost on for long periods of time because less force is exerted on the piston walls
__________________
The Myspace Page
Hero's arent born there american
made.
Aco. 53rd CSB LTF - TMT - 1st SQD
Afganistan Tour 2005 - 2006
- Its Game Time -
The Myspace Page
Hero's arent born there american
made.
Aco. 53rd CSB LTF - TMT - 1st SQD
Afganistan Tour 2005 - 2006
- Its Game Time -
i think what alot of it is coming down to, IS and hopefully i am right, that a decnt rod stroke ratio created by a relatively shorter crank is better???
i have a low comp B16 and have had zero problems from my bottom end, my comp is around 8.7:1 some people say it is too low but from what im figuring the R/S seems to be great
i have a low comp B16 and have had zero problems from my bottom end, my comp is around 8.7:1 some people say it is too low but from what im figuring the R/S seems to be great
__________________
.
10.02@149.5 Bullseye Power Turbos
Top Dead Center Performance
Mobile Alabama 251 661 6067
owner/operator
www.tdcperformance.net
.
10.02@149.5 Bullseye Power Turbos
Top Dead Center Performance
Mobile Alabama 251 661 6067
owner/operator
www.tdcperformance.net
Detonation is what kills these engines. In Honda engines with oem engine geometry the better tuned Honda motor will last longer than another engine with a poorer tune regardless of R/S ratio.
Honda's generally have low rod ratio's with the exception of the b16a engine. One of the things Honda did to minimize the side wall loading was offset the wrist pin opposite of the direction of rotation. In relation to the drawings above this increases the angle theta a couple of degrees. Now most of the aftermarket piston manufacturers fail to do this, the only one I know of who does this is Wiseco.
Honda's generally have low rod ratio's with the exception of the b16a engine. One of the things Honda did to minimize the side wall loading was offset the wrist pin opposite of the direction of rotation. In relation to the drawings above this increases the angle theta a couple of degrees. Now most of the aftermarket piston manufacturers fail to do this, the only one I know of who does this is Wiseco.
__________________
Don't bother giving me "rep", I won't return it and I think it is stupid.
Gracie Barra Clearwater
Gyms in Clearwater, St. Pete and Port Richey
pm me if you are interested in trying a free class at any of the gyms.
Don't bother giving me "rep", I won't return it and I think it is stupid.
Gracie Barra Clearwater
pm me if you are interested in trying a free class at any of the gyms.
here is this post
--------------------
here is my head
good read nonetheless
--------------------
here is my head
good read nonetheless
__________________


Racing Integration
LHT Performance
My tuner is named Alpha
Roque Fab = The best Fabricator in the WHOLE WORLD



Racing Integration
LHT Performance
My tuner is named Alpha
Roque Fab = The best Fabricator in the WHOLE WORLD
The best engine in the world is the vagina, it takes any size piston, its self lubricating, starts with 1 finger, and every 4 weeks does its own oil change. It's just a pity the management system is so fucking temperamental.



I think this should be brough up, cause I missed it, and I liked the read.