ka internal specs
hey guys i was doing some research and found this and thought it might be of some help to some one
KA24DE Internal Specs OEM
Cylinder arrangement: Inline-4
Displacement: 2.389L (145.78cu.in)
Bore and Stroke: 89mm x 96 mm(3.50 x 3.78 inches)
Valve Arrangement: DOHC
Firing Order: 1-3-4-2
Number of Piston Rings:
-compression: 2
-oil: 1
Number of Main Bearings: 5
Compression Ratio: 9.2:1
Compression Pressure@ 300RPMs
-standard: 178psi
-minimum: 149psi
difference between cylinders not to exceed: 14psi
Cylinder Head and Valves
Head Distortion Limits:
-standard: 0.03mm(0.0012in)
-limit: 0.1mm(0.004in)
Valve Head Diameter:
-intake: 36.5-36.7mm
-exhaust: 31.2-31.4mm
Valve Length:
-intake: 101.02-101.62mm
-exhaust: 98.52-99.72mm
Valve Stem Diameter:
-intake: 6.965-6.980mm
-exhust: 6.945-6.960mm
Valve Seat Angle:
-intake & exhaust: 45deg 15'
Valve stem end surface grinding limit: less than 0.2mm
Valve Spring Free Height: 45.79mm
Valve Spring Pressure: 106.1lbs@26.06mm
-limit: 94.73lbs@26.06mm
Valve Spring Out of Square: less than 2.0mm
Valve Lifter outer diameter: 33.960-33.975mm
Lifter guide inner diameter: 34.000-34.021mm
Clearance between lifter and lifter guide: 0.025-0.061mm
Valve Guide outer diameter:
-intake & exhaust: 11.023-11.034mm
service @ 11.223-11.234mm
Valve Guide inner diameter:
-intake & exhaust: 7.000-7.018mm
Stem to guide clearance:
-intake(standard): 0.020-0.053mm
-intake(service): 0.080
-exhaust(standard): 0.040-0.073mm
-exhaust(service): 0.1mm
Valve Deflection Limit: 0.2mm
Cylinder Block
Block Distortion:
-standard: less than 0.03mm
-limit: 0.1mm
Cylinder Bore(inner diameter):
grade1: 89.000-89.010mm
grade2: 89.010-89.020mm
grade3: 89.020-89.030mm
Out of round: less than 0.015mm
taper: less than 0.010mm
difference in inner diameter between cylinders: less than 0.03mm
Nominal Block Height(from crankshaft center to deck): 246.95-247.05mm
Camshaft and Camshaft Bearings
Cam Height:
-intake & exhaust: 42.415-42.605mm
Camshaft journal to bearing clearance: 0.045-0.090mm
Camshaft Runout: less than 0.2mm
Camshaft End play: 0.070-0.148mm
Pistion, Rings and Pin
Skirt Dia:
grade1: 88.970-88.980mm
grade2: 88.980-88.990mm
grade3: 88.990-89.000mm
Oversize(.5): 89.470-89.500mm
Oversize(1.0: 89.970-90.000mm
Piston Pin Hole dia: 20.987-20.999mm
Piston to cylinder bore clearance: 0.020-0.040mm
Piston Pin Outer Diameter: 20.989-21.001mm
Piston Pin to Connecting Rod Bearing: 0.005-0.017mm
Piston Ring Side Clearance:
-top: 0.040-0.080mm
-2nd: 0.030-0.070mm
Ring Gap:
-top: 0.28-0.52mm
-2nd: 0.45-.069mm
-oil: 0.2-0.69mm
Connecting Rod
Center Distance: 164.95-165.05mm<<<distance from center of piston pin bearing hole to center of main bearing hole
Bend Limit: 0.15mm
Torsion Limit(twist limit): 0.30mm
Little End inner dia: 23.987.24.000mm
Big End inner dia: 53.000-53.013mm
*without bearing installed
Side Clearance: 0.2-0.4mm
Crankshaft
Main Journal Diameter:
Grade0: 59.967-59.975mm
Grade1: 59.959-59.967mm
Grade2: 59.951.59-959mm
Pin Journal Diameter:
Grade0: 49.968-49.974mm
Grade1: 49.962-49.968mm
Grade2: 49.956-49.962mm
Journal Taper: less than 0.002mm
Journal Out of Round: less than 0.005mm
Runout: 0.04mm
Free End Play: less than 0.04mm
Main Bearing Clearance: 0.020-0.047mm
Connecting Rod Bearing Clearance: 0.010-0.035mm
KA24DE Internal Specs OEM
Cylinder arrangement: Inline-4
Displacement: 2.389L (145.78cu.in)
Bore and Stroke: 89mm x 96 mm(3.50 x 3.78 inches)
Valve Arrangement: DOHC
Firing Order: 1-3-4-2
Number of Piston Rings:
-compression: 2
-oil: 1
Number of Main Bearings: 5
Compression Ratio: 9.2:1
Compression Pressure@ 300RPMs
-standard: 178psi
-minimum: 149psi
difference between cylinders not to exceed: 14psi
Cylinder Head and Valves
Head Distortion Limits:
-standard: 0.03mm(0.0012in)
-limit: 0.1mm(0.004in)
Valve Head Diameter:
-intake: 36.5-36.7mm
-exhaust: 31.2-31.4mm
Valve Length:
-intake: 101.02-101.62mm
-exhaust: 98.52-99.72mm
Valve Stem Diameter:
-intake: 6.965-6.980mm
-exhust: 6.945-6.960mm
Valve Seat Angle:
-intake & exhaust: 45deg 15'
Valve stem end surface grinding limit: less than 0.2mm
Valve Spring Free Height: 45.79mm
Valve Spring Pressure: 106.1lbs@26.06mm
-limit: 94.73lbs@26.06mm
Valve Spring Out of Square: less than 2.0mm
Valve Lifter outer diameter: 33.960-33.975mm
Lifter guide inner diameter: 34.000-34.021mm
Clearance between lifter and lifter guide: 0.025-0.061mm
Valve Guide outer diameter:
-intake & exhaust: 11.023-11.034mm
service @ 11.223-11.234mm
Valve Guide inner diameter:
-intake & exhaust: 7.000-7.018mm
Stem to guide clearance:
-intake(standard): 0.020-0.053mm
-intake(service): 0.080
-exhaust(standard): 0.040-0.073mm
-exhaust(service): 0.1mm
Valve Deflection Limit: 0.2mm
Cylinder Block
Block Distortion:
-standard: less than 0.03mm
-limit: 0.1mm
Cylinder Bore(inner diameter):
grade1: 89.000-89.010mm
grade2: 89.010-89.020mm
grade3: 89.020-89.030mm
Out of round: less than 0.015mm
taper: less than 0.010mm
difference in inner diameter between cylinders: less than 0.03mm
Nominal Block Height(from crankshaft center to deck): 246.95-247.05mm
Camshaft and Camshaft Bearings
Cam Height:
-intake & exhaust: 42.415-42.605mm
Camshaft journal to bearing clearance: 0.045-0.090mm
Camshaft Runout: less than 0.2mm
Camshaft End play: 0.070-0.148mm
Pistion, Rings and Pin
Skirt Dia:
grade1: 88.970-88.980mm
grade2: 88.980-88.990mm
grade3: 88.990-89.000mm
Oversize(.5): 89.470-89.500mm
Oversize(1.0: 89.970-90.000mm
Piston Pin Hole dia: 20.987-20.999mm
Piston to cylinder bore clearance: 0.020-0.040mm
Piston Pin Outer Diameter: 20.989-21.001mm
Piston Pin to Connecting Rod Bearing: 0.005-0.017mm
Piston Ring Side Clearance:
-top: 0.040-0.080mm
-2nd: 0.030-0.070mm
Ring Gap:
-top: 0.28-0.52mm
-2nd: 0.45-.069mm
-oil: 0.2-0.69mm
Connecting Rod
Center Distance: 164.95-165.05mm<<<distance from center of piston pin bearing hole to center of main bearing hole
Bend Limit: 0.15mm
Torsion Limit(twist limit): 0.30mm
Little End inner dia: 23.987.24.000mm
Big End inner dia: 53.000-53.013mm
*without bearing installed
Side Clearance: 0.2-0.4mm
Crankshaft
Main Journal Diameter:
Grade0: 59.967-59.975mm
Grade1: 59.959-59.967mm
Grade2: 59.951.59-959mm
Pin Journal Diameter:
Grade0: 49.968-49.974mm
Grade1: 49.962-49.968mm
Grade2: 49.956-49.962mm
Journal Taper: less than 0.002mm
Journal Out of Round: less than 0.005mm
Runout: 0.04mm
Free End Play: less than 0.04mm
Main Bearing Clearance: 0.020-0.047mm
Connecting Rod Bearing Clearance: 0.010-0.035mm
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that doesnt count altimas, someone told me they had a 9.2:1 ratio, or 9.3 or something but i never looked into it. i think the hardbody trucks used the same specs as the 240s being they used the same rwd block configurations, but i dont know what years which hardbody models used the sohc and dohc.
fyi - supertech now sells 10.5:1 forged pistons for the DOHC KA.....hmmmmm.
fyi - supertech now sells 10.5:1 forged pistons for the DOHC KA.....hmmmmm.



