Old Mar 15, 2012 | 08:44 PM
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JimBriggs
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Default 98 Subaru Forester EJ25 overheating issues

As many of you know, I own a 98 Subaru Forester S with a 2.5L DOHC EJ25 motor with 126,5xx miles on it.
I've dropped a little over $600 into in the last month on repairs and still having problems.
After I spent all the money to fix my car, I put about 1000 miles on it, and it started having problems again.
For instance, tonight I drove roughly 30 miles and then my car would overheat, so I stop, let it cool down and check all the fluids, then go off on my way.
Well tonight, which would be the 2nd time this car has done it, I was driving, it overheated and I pulled over, well there was smoke coming out of the timing belt cover on the drivers side of the motor, where the water pump is located.
My mechanic and I took everything off the front of the motor, and checked the water pump about 2 weeks ago, and noticed we could spin the pulley on the front side with our bare hands with the timing belt on, so we looked inside the water pump and saw the blades were moving on the inside. So we started looking at the idler pulleys and trying to find the tensioner pulley, and once we found which pulley it was, we noticed when we pushed down on it, it would tighten everything back up and the water pump couldn't be easily spun, so we went ahead and replaced the hydraulic tensioner pulley while we had it all apart and replaced the timing belt and a couple idler pulleys since the bearings were really loud. After we did that, it ran great as if it had no problems. But now, I can't drive the car more than 2 miles without it overheating and smoking out of that timing belt cover.
Could anyone have an idea of what I would need to look at to have replaced? I really don't want to have to keep throwing money into it and not fix the problem since this is my DD, and I really need it to go back and forth to ITT-Tech all the way in Tampa.

Thanks a bunch,
James.
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