Old Sep 28, 2009 | 05:32 PM
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BLUE2KSS
Mechanical Engineer
 
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Default Building the Patron Highcroft Acura in 24 hours

Here is some background and videos, this is absolutely amazing what these guys got accomplished:

Video of the Crash:
YouTube - 2009 Petit Le Mans Scott Sharp HUGE Practice Crash

On Board: YouTube - 2009 Petit Le Mans Scott Sharp HUGE Practice Crash ONBOARD

Video of the rebuild. It's so amazing because they didnt only built the car in one day but set the car up and pass tech without any problems!
YouTube - Building the Patrón Highcroft Acura in less than 24 hours


Stats of the crash and rebuild:
Below is a summary list of the work done on the Patrón Highcroft Racing Acura ARX-02a since Scott Sharp's horrific crash Thursday at Road Atlanta in practice for Petit Le Mans powered by MAZDA6. Thanks to Paul Ryan with Patrón Highcroft Racing.

Prep Statistics:
Pre-Petit work list items: 190

Acura ARX-02a Statistics:
Chassis mechanical parts: 4000
Chassis electrical parts: 250
Engine parts: 100 (excluding internals of engine)
Gearbox parts: 350
Parts with tracked life: 1000 (excluding internals of engine)
Custom hardware (fasteners, o-rings, bearings): 450

Rebuild Statistics:
Parts reused: about 10%

Rebuild Timeline (times are when tasks were completed, unless otherwise noted)
Thursday
3:43 PM - Accident
4:15 PM – Damaged assessment finished
4:45 PM – Spare part serial numbers allocated for car build
5:00 PM – Finalized arrangements to ship spare tub
6:00 PM – Spare tub picked up by freight service in California
6:45 PM – Damaged car stripped, reusable parts identified
11:00 PM – Replacement parts prepared and arranged for assembly
12:00 AM – Team back to hotel

Friday
7:10 AM – Spare tub arrives at Atlanta airport, met by team members
7:30 AM – Breakfast
8:00 AM – Begin preparation for car build, organize and layout assemblies
9:30 AM – Spare, bare tub arrives at track
11:00 AM – Tub preparation finished
12:00 PM - Lunch
11:30 PM - Fresh engine fitted
1:30 PM - Fresh gearbox fitted
6:00 PM - Dinner
8:00 PM – Four corners fitted on car
9:00 PM – Race spare preparation begins
11:45 PM – Hydraulic/fuel/electronic systems tested
1:00 AM – Engine fired
4:30 AM – Car on ground
5:45 AM – Setup finished
6:45 AM – Race strategy meeting
9:45 AM – Warmup / Practice Session

Crash Statistics:
Just before impact:
Speed: 225 kph (140 mph)
Throttle: 100% (Full)
Lateral acceleration: 1.5g
Gear: 6th (Top gear)
Location: Before turn 2

During collision:
Car did a full rotation every 1.3 seconds
Peak acceleration > 15g
From impact to stop: 6.2 seconds

Video of the rebuild. It's so amazing because they didnt only built the car in one day but set the car up and pass tech without any problems!
YouTube - Building the Patrón Highcroft Acura in less than 24 hours
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Last edited by BLUE2KSS; Sep 28, 2009 at 06:05 PM.
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